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The Comparison of Flat Sheet & Hollow Fiber MBR Membrane

The Comparison of Flat Sheet & Hollow Fiber MBR Membrane

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Last Updated on July 6, 2022 by Kevin Chen

Membrane Bioreactors (MBRs) have emerged as a powerful tool for wastewater treatment due to their ability to efficiently convert organic matter into biogas and hydrate sludge for easy disposal. Membrane bioreactors are also known for their low maintenance requirements and ability to operate in a closed-loop system, which makes them an ideal option for land-based wastewater treatment plants. In this article, we’ll compare the flat sheet MBR and the hollow fiber MBR membrane.

ComparisonFlat Sheet MBRHollow Fiber MBR
Typical BrandToray, Kubota, SpertaGE, Mitsubishi, Sperta
Usage rateAround 15%Around 85%
MBR membranes for filtering sewage treatment and reuse require materials with strong oxidation resistance, so PVDF's superior oxidation resistance than other materials (such as PE) determines that PVDF materials are the mainstream materials for MBR membranes.
Flux10L/m²/h ~ 40L/m²/h10L/m²/h ~ 40L/m²/h
Pre-processing requirementsNo Special RequiresRequires removal of as much hair as possible into the water
Hollow fibers have the risk of being tangled by hair, so care must be taken when handling domestic wastewater, including hair or thread-like fibers
Packing densityTaking Toray TMR140-100s as an example, excluding the membrane separation volume, the area of ​​140m2 membrane needs to occupy 2.756 m3Take Dow FLEXELL as an example, calculate the membrane separation volume, 80m2 membrane surface
Product needs to occupy 0.7056m3
The filling density of hollow fiber MBR is more than twice that of flat MBR, saving land occupation and biochemical space
Pollution recovery MethodAir scrubbing, chemical cleaningBackwash, air scrub, chemically enhanced backwash, chemical cleaning
Can not backwash is the biggest defect of flat membranes. Backwashing is the most ideal pollution recovery method for the membrane industry (including MBR, microfiltration, ultrafiltration). Failure to backwash to restore membrane pollution will shorten the chemical cleaning cycle of the membrane. The main reason for the roll-out ultrafiltration to completely withdraw from the ultrafiltration market is that it cannot be backwashed.
Operational riskDiaphragm risk of breakage, such as "fat belly" phenomenonRisk of fiber broken
The flat membrane is easy to rupture. When the machine is taken out during shutdown, the water inside the membrane bag will be collected by the gravity under the membrane bag and the membrane will be broken. The risk of hollow fibers is that if the strength of the membrane filament is insufficient, filament breakage may occur, but with the breakthrough of membrane-forming technology, especially the thermal membrane process (TIP process), the strength of membrane filaments has increased It is more than ten times, which basically eliminates the filament breakage phenomenon of the hollow fiber membrane during operation.
Self-healingNo self-healing functionHas self-healing function
After the flat membrane is damaged, the entire membrane must be replaced; if the hollow fiber is broken, the small flow path of the hollow fiber will be blocked by sludge, which can repair itself without replacing the membrane element.
Component structureLarge modularIntegrated configuration using single element
Overhaul and maintenance need to set up large lifting equipment, lift out the moduleWhen maintenance and repair is required, a single person can remove it without tools. Easy maintenance
Energy consumptionThe air-water ratio is generally above 30: 1. Air-to-water ratio, air intake or water intake consumes energy, power equipmentUsing pulse gas, the gas-water ratio is generally around 3: 1 ~ 5: 1
Large gas consumption during operationLow gas consumption during operation, low energy consumption
Chemical WashChemical immersion combined with manual scrubbingChemical immersion
Cleaning is complicated and requires a lot of laborSimple cleaning, can be done automatically and can be operated by one person
Kevin Chen

Kevin Chen

Hi, I'm the author of this post and have been in this field for over 5 years. If you have questions regarding the MBR membrane products or want to purchase the MBR membrane, please feel free to contact me by email. kevin@spertasystems.com

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